Polyethylene Liners For Transport Of Fine Powders-Rishi FIBC Solutions

Polyethylene Liners For Transport Of Fine Powders

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Businesses all around the globe dealing in manufacturing of products for further sales have a common requirement, which is utility for transportation of their products. It is because of this reason; large amount of investment is made by different organization behind the utility of transportation requirements from time to time. The main reason behind this is the large scale challenges that ride with transportation of product from one place to another. These challenges usually accounts to multiple natural factors like temperature and changes it may encounter, humidity, exposure to sunlight and more. Other than these identified natural challenges transportation of product may also encounter barriers pertaining to product requirement since some product needs more care than the others or compatibility factors that may rise because of the product being unanimous to the transportation utility that is used for transportation of the product. These challenges thus identified rises multifold when it comes to packaging and transportation of fine powders from one place to another creating a major havoc for businesses deal with FINE POWDERS. It is because of this reason defining a perfect solution for transportation of fine powders is of pertinent importance for businesses dealing in fine powders.

To ensure businesses dealing in fine powders can have proper long term solution for transportation of their products Rishi FIBC brings to you Polyethylene liners an ideal solution for transportation of fine powders.

Let’s take a look at what polyethylene liners are and how they can contribute to the challenges faced by businesses pertaining to transportation of fine powders!

What is Polyethylene Liner?

A Polyethylene (PE) container liner is essentially a packaging material used to create a barrier between the container carrying products that are to be shipped. These liners are effective for transporting materials like minerals, powders, seeds and food. As the name suggests the material used to make these liners is polyethylene. They are designed from flexible polyethylene material based on the requirements of usage so as to facilitate any ISO standard container to be shipped in bulk, easily and efficient manner. The design of polyethylene liner comes in dry bulk container liner based on the needs of the customer for example: single layer, double layer, triple layer for food, hazardous and non – hazardous in form of dry, semi wet and slurry finishing. The polyethylene liner’s create a layer that helps to line the inside wall of the container. This is done to make sure that the product inside the container does not touch the container. The container liners are usually made up of polyethylene (PE) or polypropylene (PP). The liners play a vital role in the creation of an extra wall inside the container. This, in turn, helps in the safeguarding of the product and at the same time readily prevents any kinds of contamination. The manufacturing of polyethylene liner can be carried out as per both requirements of standard and custom container liners to fit a typical shipping container size, based on specific requirement of a business. So if your business uses a customized shipping method, specialized custom made polyethylene liners to fit your shipping containers can be manufactured to meet your requirement. These liners are made from virgin materials, ensuring that your goods do not come in contact with a material that they ideally shouldn’t gel with. Making it ideal for transportation of fine powders that requires extra safety.

Challenges of Transporting Fine Powders

In spite of an idealize view of what polyethylene liners are and how they can help in transportation of fine powders for businesses, it is important to understand the various challenges that transportation of fine powder possess. This will provide a clear understanding on the methodological approach on how polyethylene liners can contribute to overcome the challenges of transporting fine powders.

The transportation of fine powders is an emerging technologic task, with industry particle sizes of processed powders are getting smaller and smaller the challenges with the process of transportation have greatly risen overtime. Fine powders are primarily defined by the fact that adhesive and cohesive forces outweigh the weight forces. This leads to mostly unwanted agglomeration (clumping) and adhesion to surfaces, what makes it more difficult to use conventional systems for the purpose of transportation. This challenge that outweighs the regular possibility of transportation majorly happens because of the humidity or the fine powder’s ability to absorb moisture. Further, with particle size of powder getting smaller and smaller majorly challenge rises from leaking through the bag during transport, maneuvering and filling of the bag. Further during the process of transportation coordinated friction manipulates the powder acceleration, it is because of this reason contamination of the powder through reaction is possible with the material they are stored in resulting in the deterioration of the quality of the powders. These identified challenges in the process of transporting fine powders clearly showcases the large scale issues that businesses faces with the overall process of transporting fine powders. The summarized identified challenges are as below:

  • Clumping of powder because of moisture and humidity deteriorating the quality
  • Loss of powder volume because of leakage in bag and while loading and unloading
  • Deterioration of quality because of reaction with outer element through coordinated friction
  • Quality deterioration because of exposure to continuous change in temperature or other weather condition to which the fine powder can be reactive

These challenges are the major concern for transportation of fine powder’s which can be resolved with the usage of polyethylene liners.

How Polyethylene Liner’s Contributes in Overcoming the Challenges Identified

The process of development and treatment makes polyethylene liners standout as an ideal solution for resolving issues related fine powder transportation. Based on the challenges identified earlier related to transportation of fine powders below are observational findings on how polyethylene liners help overcome each challenges:

Clumping of powder because of moisture and humidity deteriorating the quality

Polyethylene liners are manufactured from LLDPE virgin resin pallets which help in development of polymers that are inert to active moisture or humidity. It is majorly because polyethylene liners are usually complete chain of hydrocarbon atoms (C2H4) n. It is because of this reason polyethylene liners are waterproof in nature and prevent moisture or humidity from seeping into the containers because of their inactive nature to H2O. This in turn prevents fine powders from getting damp and losing its quality.

Loss of powder volume because of leakage in bag and while loading and unloading

The polyethylene liners are manufactured from flexible polymers as per the requirement and size of the containers. This allows the polyethylene liners play a vital role in the creation of an extra wall inside the container. This, in turn, helps in the safeguarding of the fine powders from loss in volume because of leakage. It is because any loss of powder during the process of loading, unloading and transportation accounting from leakage will automatically get collected in the polyethylene liners, which can then be collected in separate packaging ensuring safety of fine powders from loss in volume during transportation.

Deterioration of quality because of reaction with outer element through coordinated friction

The design of polyethylene liner comes in dry bulk liner based on the needs of the customer for example: single layer, double layer, triple layer for food, hazardous and non – hazardous in form of dry, semi wet and slurry finishing. The polyethylene liner’s create a layer that helps to line the inside wall of the container. This is done to make sure that the product inside the container does not touch the container. This in turn creates an extra layer of safety for the fine powders during transportation, which withheld the fine powders from coming in touch with the container, in turn preventing it from getting contaminated from coordinated friction reaction with the powder.

Quality deterioration because of exposure to continuous change in temperature or other weather condition to which the fine powder can be reactive

The polyethylene liners have the ability to reflect ultraviolet radiation and also avoid moisture and humidity, it also showcases holding on to a constant temperature when applied because of its Carbon to Hydrogen atom bonding in a branched manner. Further based on exposure to different natural calamities for the container, the polyethylene liner can be made single layer, double layer, triple layered making it perfect for climate control. This in turn prevent the effect of temperature and climatic variation effect from directly impacting the fine powders loaded for transportation, which in turn prevent the fine powders from quality deterioration pertaining to exposure from continuous change in temperature or other weather condition.

These application model views clearly signify how polyethylene liner plays an important role in transportation of fine powders while safeguarding it from all possible damages that might result in a challenge for the business.

Benefits of Using Polyethylene Liners for Transportation of Fine Powders

The introspection of polyethylene liners clearly indicates how it majorly contributes to safe transportation of fine powders. Other than being the perfect solution for transportation of fine powder, polyethylene liners showcase many other advantages they are as follow:

  • Made from Virgin Resin Polyethylene liner are environmental friendly in nature
  • Because of its production for virgin resin they are usually food grade quality making them safe for pharmaceutical and food grade powder transportation
  • Manufactured from LLDPE polyethylene liner are washable in stranded water and are waterproof in nature
  • Since polyethylene liners are washable in nature they can be re-used over multiple transits without having to worry about contamination from foreign particles
  • The density structure for polyethylene liner can be customized as per the requirement of products
  • Since polyethylene liners are developed using single line extrusion process sizes of the liners can be customized as per container size and customer requirements
  • Polyethylene structure functions as a natural reflection against ultra violet rays and hence the liners has the ability to protect the product from harmful effect of ultra violet rays
  • Polyethylene liners are naturally temperature controlling because of its molecular structure based on requirement it can be made single, double or tripled layer depending on requirement of maintaining constant temperature. The cooler the constant temperature requirement is the more is the layer.

These are some of major benefits of using polyethylene liner for fine powder transportation besides its regular capacity of eliminating all challenges related to the transportation process.

So if you are into business dealing in fine powders, whether it be chemical, hazardous, non-hazardous, pharmaceutical grade, food grade or something else, and you are looking for a permanent solution related to the challenges of transporting fine powders? Then look no more at Rishi FIBC we provide you with the ultimate solution for fine powder transportation with our Polyethylene liner collection! To know more get in touch with us.

Why Choose Us?

At Rishi FIBC we manufacture premium quality polyethylene liners that are an exceptionally dependable and a more prudent solution when contrasted with other liners for fine powder transportation. Our polyethylene liners are fit for all types of transportation utility on a global scale, including ocean, land, and rail. Rishi FIBC’s polyethylene liners are ideally suited for storing and transportation of all types of fine powders including food grade and pharmaceutical grade materials. At Rishi FIBC our polyethylene liners are manufactured by adhering to all the standards set by ISO and other international standard like CEN and ESO so that none of our users get even a single chance to complain about our products. With several years of experience and expertise, Rishi FIBC is one of the industry leaders in manufacturing polyethylene liners that can help you boost you fine powder business. To know more about polyethylene liners or for business enquiry about polyethylene liners get in touch with us.

How To Select The Right Container Liner-Rishi FIBC Solutions

How To Select The Right Container Liner

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Businesses all around the globe dealing in goods and products have a common requirement, which is utility for storage and transportation of their products. It is because of this reason; large amount of investment is made by different organization behind these utility requirements from time to time. These utilities generally reflect storage or transportation containers that are used by the organizations to fulfill their need. However in spite of such huge volume of investment being made by organizations behind containers for storage and transportation in order to safe keeping of their goods and products, yet it often ends up in major challenges for the organizations. This in turn pushes the organizations to incur financial losses or put in additional financial resource or other resources to rectify the mistakes. In a study conducted by the University of Massachusetts in 1992 under Dr. K.M. Hopkins and S.V Ramachandran published in scientific literature of Transportation research published by Oxford Press, it was discovered that all of these challenges that are faced by organizations in relation to transportation and storage of goods are directly proportional to 2 major factors they are natural potency and product differentiation. This highlights that all the major challenges faced by the organizations in storage and transportation of products comes from natural tendencies like, heat, rainfall, cold, moisture, etc factors or due to chemical imbalance and differentiation of the product stored in the container, which it is not compatible to.

These identified challenges usually happens and are faced by the organizations are majorly because of the wrong choice of containers selected and bought in by the organizations for storage and transportation of their products. In order to avoid such challenges in the long run and safe guard businesses from financial losses or engaging more additional resources for a single job of transportation and storage it is extremely important for an organization to select the right container liner for their product.

However in spite of this common understanding of compatibility requirement for product storage and transportation using container liners, mistakes still happens because of lack of knowledge and information. In order to cover the gap and update information and knowledge let’s take a look at all the things we should know and be aware about in order to select the right container liner!

What are Container Liners?

Container Liners are utilities made up of many different types of materials that are ideal for the purpose of storage and transportation of goods and products. Container liners can be used for transportation of products even beyond the borders of the country through shipping, while ensuring safety of product across natural calamities and changes, while being compatible with the basic necessities of the product. Production of container liners from variant materials makes it ideal utility for storage and transportation of all types of goods including, solid, liquid and gas. This clearly highlights the wide variety of proposition that container liners bring in for industries in terms of storage and transportation of products.

Basic Things to Keep in Mind while Selecting Container Liners

When an organization wishes to invest in container liner for the purpose of storage and transportation of product there are four basic factors that should be always taken into consideration, they are:

  • Natural Potency
  • Types of Product
  • Compatibility of Product and Container
  • Type of Liner

The details of each of the factors will help us understand how these factors can contribute to the selection of right container liner.

Natural Potency

The natural potency takes into account all the possible natural calamities that might stand as challenge during storage or transportation of products. This includes rainfall, salty weather from sea voyage, storm, sunlight etc, which may act as a barrier for the products in transportation or storage process. It is because of these natural potencies the products that are stored or transported using containers often gets soiled or damaged due to lack of proper safety barriers. These lack of safety barriers actually occurs from inability of the organization to predict the right natural exposure of the containers on storage and transportation, it is because of this reason many times organizations often invest in wrong container liners, or select ones that cost less than the others, without even evaluating the possible challenges of natural potencies. This in turn effects in damaging the products stored inside the containers. It is because of this reason, evaluating the possible exposure of the container and its content to natural potency is extremely important for organization. It is based on this evaluation selecting the ideal container that can fight against natural potency evaluated is the right approach to choose a container, as it can handle the hazards of nature and protect the products from possible disaster situation pertaining to natural potency threats.

It is because of these reasons it is important to evaluate the weather condition that the product may be exposed to be critically important before selecting a container liner.

Types of Products

Every industry select their container liner based on the type of products they handle. It is because container selection process based on product type defines the capability of the container to extend the overall life of the product stored or transported using the container. However, many times due to lack of knowledge or to encourage financial gains organizations often invest in wrong types of containers, which often result in possible hazard from and to the product in the future depending on type of product. One such example is American Zing Recycling Corp. Settlement, as consent decree dated 02/09/2010. In this case the organization used second hand food grade containers available at second hand cost price to dispose of waste product, instead of using waste disposal grade containers. This resulted in damaging the environment including drinking water and air surrounding the disposal area. This clearly indicates that choosing the right container as per the type of industry and product is critically important for organization, to prevent hazard from and to the product stored or transported using a container liner. It is because there are clear distinction and differentiation between Agricultural product container, Food grade container, chemical grade container, mineral grade container, waste disposal grade container and other container liners set as per industrial standards based on government norms.

In order to avoid law suits, financial losses, unwanted engagement of resources along with damage to and from the product stored and transported using container liners, it is extremely important to select the ideal container liner based on the types of product being handled by the organization.

Compatibility of Product and Container

Once the type of product for transportation and storage is identified by an organization, and evaluation has been made for natural potencies, it is important for organization to identify the best type of container liner that meet the compatibility requirement of their product. Identification of compatibility is of high importance because identical grade of containers can be manufactured from different materials or difference may vary in the thickness or built of the container, which in turn directly impact the product stored inside the container. It is because of this reason selecting the ideal container based on compatibility and courses of action it provides along with the primary function of storage and transportation plays a crucial role while selecting container liners. For example Thermal liners they are manufactured from woven fabric and met pet with reflective laminate hung inside the container, to protect the cargo from temperature fluctuations, making them ideal for transportation wine and beverages. It is because change in temperature within a container liner can impact the quality of the wine. Similarly for food grade product like sugar safety standard liner are ideal as it prevent the item from moisture and also reflect chemical compatibility, which indicate safeguarding of the product from damages that may happen because of reaction between the container and the product inside.

In the light of evidence related to compatibility and its importance, it is clearly evident that while selecting a container keeping in mind the compatibility factor is of prime importance as it can directly impact the quality of the product when stored or transported in the container.

Type of Container Liner

The final decision of choosing the right container liner is thoroughly based on three factors identified earlier conjoining at a single selection point. There are many variant of container liner available where only one or two will actually meet all the three specific requirements that are important for its success in your business. It is because of this reason studying in details each of the container liners are of extremely important so that as a business you don’t miss out on any one of the important factors.

Variant of Container Liners

The various types of Container Liners Available to select from are:

  • Standard liner
  • Safety liners
  • Metalized/Aluminum liners
  • Thermal liners
  • Barrier liners
  • Conductive liners
  • Filled-In liners
  • Elastomer liners
  • Woven Polypropylene Liners
  • Wet hide liners

Other than these variant of liners available in the market to select from for the purpose of storage and transportation there are some other secondary factors that should be taken into account when deciding the type of container liner, they are Design, Container Liner Style, Loading Mechanism Size of the Liner, Loading and Unloading type of the container liner. The details of each type of container level consideration details are as follow:

Design

The design of the container liner is thoroughly dependent on the type of design that meets your other primary requirements identified earlier. There are many designs available in market when selecting a container liner which might meet your organizational requirements is:

  • Top filling
  • Full access cargo liner
  • Mail box discharge liner
  • Fish tail discharge liner
  • Triangle shaped bulk head liner
  • Zipper loading box container liner
  • Fluidizing head bulk liner
  • Rapid flow bulk liner
  • Form fit disposable container liner/Trailer liner
  • Air bag, venting system -depends on liner application and filling material.
  • Bulk heads with wooden/ steel tubes/bar less / integrated WPP or PE fronts

Depending on the type of product that need to be stored or transported the design selection is critical as it can contribute to an easy handling process.

Container Liner Style

The container liner style is another major factor that contributes to the process mechanism of a container. There are many variant of styles available based on your requirement and place of operation style of container liner holds the primary function of input of our products. It is because of this reason depending on your place of operation choosing from the different styles holds the key to making the process of operation easy or difficult. The style variants available are:

  • Typical liner & bulkhead systems

  • End-fill liners – These are supported with wooden/steel & fabric bulkheads/ integrated fabric fronts supported by steel bars Filling and discharging sleeves are normally located off-center to enable better balance while loading products as one door is kept closed for additional support.

  • In another variety of liner bulkheads, full width triangular discharge is used to eliminate the need for corner boards.

  • Top-hatch systems for easy loading of product

  • Discharge at the lower end ensures complete unloading of product. This kind of bulkhead is normally used in Thermal Liners and allows for fork-lift to move right through the container making easy for unloading.

Based on the type of style you have selected for your business, the loading mechanism will vary. It is because of this reason selecting a style that meets your operational area is important in defining success.

Loading Mechanism

Though this mechanism of container is thoroughly dependent on the style and operational area of a business but it plays a huge role in contributing to the operational process. There are four types of loading mechanism possible they are as follow:

  • End Fill
  • Top Fill
  • Wide Access Open Top
  • Wide Access Open End

These mechanisms contribute to the process of loading and unloading as well making the operational process of the container liner easy or difficult.

Loading Type

Loading your product safely into the container is the most important part of the entire container usage process, because if products or goods get tampered or damaged during the loading process, the overall outlay and investing in the best container liner can all go to waste for the organization. It is because of this reason type of loading based on product and place is extremely important for an organization. There are three types of loading to select from:

  • Conveyor Loading
  • Top Loading
  • Pneumatic Loading

It is based on the type of container style and mechanism loading type will depend on along with product and place, based on which selecting the ideal container that can support the type of loading is pivotal to define success.

Unloading Type

Similar to Loading if while unloading the product goods get tampered or damaged the overall outlay and investing in the best container liner can all go to waste for the organization. It is because of this reason type of unloading based on product and place is extremely important for an organization. There are four types of unloading type to select from:

  • Basic Funnel Discharge
  • Gravity Discharge via Funnel Pit
  • Discharge to Silo using Vacuum
  • Gravity discharge via ramp

It is based on the type of container style and mechanism unloading type will depend on along with product and place, based on which selecting the ideal container that can support the type of loading is primary to define success

Size of Container Liner

Making a choice about the size is thoroughly dependent on the variant available in the market for each container types and what suits the requirement of the business. The variant of sizes of container that are generally available varies between:

  • 20 Feet
  • 30 Feet
  • 40 Feet
  • 45 Feet
  • 53’ Feet and other sizes

It is thoroughly based on your organizational requirement you should select the appropriate size that meets your requirement.

The overview of type of container clearly highlights the large number of factors that need to be considered by an organization when selecting a container liner.

Selecting Right Container-Rishi FIBC Solutions Pvt Ltd

So if you are interested in selecting the right container liner for your business, you can get in touch with us we would be happy to help and guide you.

Related topic: Benefits of Container Liners

Why Choose Us?

Rishi FIBC is one of the leading container liners manufacturers with business across 42 different countries providing premium quality products to the users. All our container liners so manufactured meets all the necessary standards and quality parameters, thereby making sure that none of the users get even a single chance to complain. With our decades of experience and sheer level of expertise, Rishi FIBC makes sure to live up to the expectation of every user in the best possible manner. So what are you waiting for! Get in touch with us over our helpline number or our website to get proper guidance and fulfill your business inquiry related to select the right container liner that will meet your business requirement.