How FIBC Can Impact Your Supply Chain Management Costs-Rishi FIBC Solutions

How FIBC Can Impact Your Supply Chain Management Costs?

Keeping your supply chain as cost effective as possible is the key to reducing your operational costs. However, did you know the cost of FIBC bags that you use for transporting and storing dry, flowable materials can have an effect on your supply chain management costs?

Here are some factors that FIBC bulk bags also known as bulk bags or jumbo bags can have on the cost of your supply chain.

Cost of FIBC Bags

FIBC bulk bags are made using 100% virgin polypropylene (PP) which is a petroleum-based plastic polymer. Hence, the cost of these bags is directly linked to oil prices. FIBC manufacturers are constantly monitoring the oil markets, particularly the Middle East, and if there are problems in these oil-producing nations, production shortage or major pipeline problems, the manufacturers will immediately increase the prices. Therefore, it makes sense to purchase and keep a stock of FIBC bags when you get a good price.

Manufacturing Issues

Most FIBC manufacturers are located in developing nations, such as India and Vietnam. These bags are handmade and hence, there is a higher chance of quality issues and manufacturing errors. Furthermore, the cost of starting a manufacturing unit in these nations is much lower than developed nations. So, the other risk is FIBC manufacturers with no knowledge and experience entering into the fray. This is the reason you need an experienced FIBC bulk bag manufacturer and supplier who can assure you of quality and timely deliveries.

Design Problems

When communicating your specifications and needs to the manufacturer, there can be problems. The different time zones, varied measurement units and language barrier can result in expensive design errors that can affect your entire supply chain, thereby proving to be very expensive error.

Risk of Bait and Switch

FIBC bag industry is extremely competitive and it has been observed that unscrupulous FIBC manufacturers often offer clients competitive pricing and superior quality samples to get the order. However, when you actually receive the order, you realize that design, quality or manufacturing is faulty and of low quality. Some of the issues that can arise are using a lower weight fabric and reducing the amount of additive for UV protection. You will not know of the problem until you start using the FIBC bags.

Poor Supplier Logistics

As FIBC bulk bags are manufactured overseas, logistics can be a nightmare. With delayed shipment, you could end up when no bags and this has an adverse effect on your deliveries. Making sure you have adequate inventory is a necessity so that your supply chain is smooth and unaffected even if the FIBC manufacturer’s delivery schedule goes awry.

These are some of the factors related to FIBC bags that can have a profound effect on your supply chain management. Keep these in mind and deal just with reliable and trustworthy FIBC manufacturers such as Rishi FIBC Pvt. Ltd to keep your supply chain management costs within budget.

FIBC Capacity Explained - Rishi FIBC

FIBC Capacity Explained – Rishi FIBC

There are many products that industries have to store and/or transport using containers. Rather than opting for plastic containers that are expensive and not very environment-friendly, companies should take a closer look at FIBC bags. These bags offer more flexibility and versatility for transporting and storing dry products that also have the ability to flow.

Flexible intermediate bulk container or FIBC has widespread use in industrial settings. It offers a seamlessly way to store and transport dry but flowable products, like granules of plastic, sand and fertilizer. Hence, when it comes to FIBC bulk bags, it is important to determine its capacity, so that your company doesn’t get it wrong and ends up with incorrectly sized FIBC bags.

FIBC Capacity Measurement

The capacity of FIBC bags is measured in cubic feet. So, when measuring the capacity, always take into consideration width, height and length of the bags. It is only then that you will get an accurate figure for the volume and based on this, you can decide whether the FIBC bulk bags suit your needs.

The easiest way to calculate the capacity of FIBC bags to measure the width, height and length and then multiply the resultant numbers. The total will give you the volume. In case the volume is in cubic inches, you can convert it to cubic feet or even cubic yards. There are 1,728 cubic inches in one cubic foot and 27 cubic feet in one cubic yard.

Using the same calculation principle, you can convert cubic yards into cubic feet or cubic inches.

Finding the Right FIBC Supplier

A reputable FIBC supplier such as Rishi FIBC Pvt Ltd will always ensure customers have access to all the three dimensions to make an informed purchase decision. As a result, you will know the exact number of FIBC bulk bags you will require to store or transport your products. This not only saves you time and money, it also prevents you from unnecessary delays and storing FIBC bulk bags that you will not use.

When determining the capacity of FIBC bags, it makes sense to also find out the maximum weight each bag can hold. This will give you a much clearer picture on the weight that the bags can transport or carry. This is also a requirement to calculate the number of FIBC bulk bags required.

Now that you know how to calculate and measure FIBC capacity, use it to your advantage to ensure optimal storage and transportation solutions for your business.

What Goes into Making of FIBC Bags

What Goes into Making of FIBC Bags?

Today’s industrial growth demands bulk bags with woven fabric called FIBC bagsFlexible Intermediate Bulk Containers which are used for a wide range of applications in the industry. FIBC bags are also known as Jumbo Bag, Big Bag, Tote Bag, Bulk Sack or Super Sack.

FIBC bulk bags are collapsible and flexible to help these store various materials of different shapes and sizes. Hence, they occupy less storage place. The capacity of these bags can vary from 500 kgs to 2000 kgs depending on the requirement. Such bags are found to be useful and cost effective solution for packing, storing and transporting food-grade, petrochemicals, chemicals and inorganic products.

Making of FIBC

FIBC bags are made by polypropylene woven fabrics utilizing various processes and expertise of technicians. The PP fabric is also stabilized against UV degradation. Virgin polypropylene fibers are a very versatile material (which is petroleum based) and is used extensively in manufacturing of FIBC bags. LDPE inner liner is also sometimes used in FIBC bags to provide additional protection against moisture ingress.

Food grade and pharma grade FIBC – Special care needs to be taken when preparing food and pharma grade FIBC. Such bags are to be prepared using resins approved by the FDA and the manufacturing process should also follow FDA approved standards for quality and hygiene.

Triple dust proof FIBC – When the material is loaded or off loaded, FIBC bags are prone to generating electrostatic discharge. So there is a risk of igniting combustion if the surrounding environment contain inflammable material. In such situations, especially designed Type C FIBC bags are to be used. Such bags are made of conductive film tapes and hence help ground the electrostatic charge developed during emptying or filling process.

The use of bulk bags in industrial applications is ever increasing as the advantages of their usage generally outweigh the disadvantages; however, it is very important that each application is assessed individually and that electrostatic hazards are adequately controlled when using bulk bags for packaging and transporting combustible/explosive materials and/or using the bulk bags where flammable gas, vapor, and dust cloud atmospheres is present.

There is extensive usage of these FIBC bulk bags worldwide however great care needs to be taken when choosing FIBC manufacturers . A small mistake in choosing an FIBC bag can cause loss/damage of goods and also affect the reputation of the manufacturer. Same goes with the manufacturing of FIBC bulk bags.

We, at Rishi FIBC Solutions Pvt. Ltd, believe quality is always the result of high intention, sincere efforts, intelligent direction and skillful application. We have a fully integrated world class facility for manufacturing food and pharma grade FIBC bulk bags. Our state -of -art facility prepares FIBC bags of international standards and is proudly serving 27 countries in the world.

Bulk Bags for Sale - RishiFIBC Solutions

Why to Avoid ‘Used’ Bulk Bags? – Rishi FIBC

The market for bulk bags manufacturers is growing as their use today permeates every industry where dry bulk solids are handled including food, chemicals, and even pharmaceuticals. However, economical and environmental reasons drive the demand for re-usage of used bulk bags too. But the big question is “How safe and economical is it to reuse these bulk bags”.

Even a tiny leak in the ship can sink the whole ship. This is what exactly happens in re-usage of bulk bags.

Great amount of concern and care is required to ensure that each reused bulk bag is safe and clean. If the bulk bag is worn out or have a small hole in the fabric, it can lead to loss or damage of the goods inside. Frayed lifting loops, loose stitching, fabric tears, and UV fabric, may seem smaller issues but can be extremely harmful to the environment. When the bulk bags made of polypropylene woven fabric comes in contact with sunlight, it degrades in quality. Therefore it reduces the strength of the bulk bag and cause it to snap at any point of time unnoticed. Such a situation not only lead to a loss of product, it also endangers the reputation of the company.

Also, there are different liners inserted or attached loosely to these bulk bags to suit the need of various application / products in the industry. The liners within this bag could have traces of hazardous material and could affect the products repacked in the same bag. Hence the bulk bags used for repackaging have potential harmful effects. Technically, reuse of bulk bags manufactured out of a 5:1 SF material, which has extensive usage in the market, is NOT recommended at all.

For packaging of food grade products, FDA regulation do not permit usage of used bulk bags. Every country has laws governing these potential hazards but inadequate care and concern leads to negligence and violation of these stated laws. This is more important in developing countries where these laws are loosely implemented. Today , as industrial norms are tightening in India it is desirable on the part of all major industries to adhere to strict compliance of the laws. They should be watchful about the potential damage used bulk bags can cause to the environment, animal husbandry and humanity at large.

So the consumers attracted by Bulk bags for Sale tagline, be watchful and assess the potential dangers before joining the bandwagon. If you are going for used bulk bags make sure they have undergone a complete refurbishment process which makes them safe for reuse.

Type D FIBC Properties and-Specifications

Type D FIBC – Properties & Specifications

Bulk handling of conductive or insulated materials is commonplace for industrial applications. When these materials are filled, emptied or transported, electrostatic charges develop due to the regular rough contact established between particles and container walls. These charges hold the potential of causing ignition when used in flammable atmosphere. Type D FIBC (Flexible Intermediate Bulk Container) has adequate protective elements built in it which does away the chances of combustion or other hazards.

Properties of Type D FIBC

The containers are manufactured out of anti-static and static dissipative fabrics whose strategic design prevents the formation of incendiary sparks or brush discharges. The discharges can be propagated off without requiring the bag to be connected to the ground. With Type D, safe packaging of combustible materials and handling products in combustible or flammable atmospheres becomes a breeze. It is desirable not to use the bag if its surface shows sign of contamination or is covered with grease, water and other conductive substances.

The fabric of the Type D bags is specially made to control static electricity. Electrostatic electricity is the result of the imbalance between electric charges that exists on the surface of the substance and within it. During rapid filling and discharging odd bulk bags, the fluid motion adopted by pulverized substances produces static charges when the friction between surfaces takes place and is heightened by the resistance offered by the walls of the containers. The rapid build up of the charges is hazardous and can cause the dust to become inflamed. The combustible dusts are generated within the bag during handling or may be present in the atmosphere. It is importance that you use Type D FIBC to remove or prevent electric charges as the amount of investment on your part is high.

Handling specifications

If the minimum ignition energy of the combustible dust present when bilk products are handled exceeds 1000 mega joules and is less than 3 mega joules, it is safe to use Type D bag. Type D FIBC is safe for use in non-flammable, explosive dust, gas and vapour filled atmospheres. The bag does not require grounding or earthing.

It is advisable to use Type D bags inevitably in industries that experience a high risk of electrostatic hazards, prominent among them being minerals, foods, pharmaceuticals, and chemicals.

The safety features inherent in the FIBC assists in removing inherent hazard of grounding failures which always remain present in FIBC Type C or other conductive bags. Grounding errors can occur due to manual failures. As you switch away from Type C grounded bags to Type D, you are assured of the proven safety of these bulk containers.

Conclusion

Type D bags are helpful in safe dissipation of electrostatic charges without having to make provision for grounding or earthing connection. The bags can be used with safety for both earthed as well as unearthed products. The bags are manufactured by complying with the regulations defined for usage in storing and transporting dry materials. Both coated as well as uncoated anti-static fabrics can be used for manufacturing these bags.

Type D FIBC Bags - RishiFIBC

Type D FIBC – Rishi FIBC

Transportation of granulated / flaked / powdered material is best handled using Flexible Intermediate Bulk Containers (FIBCs). Since FIBC are made of woven plastic, while emptying or filling them, electrostatic charges develop due to the contact established between particles and container walls.

These charges hold the potential of causing ignition when used in an inflammable atmosphere. Either Type B, Type C or Type D FIBC may be used for gaining protection against the risk of an explosion when handling material in an explosive environment. However, there is a difference in the degree and reliability of protection when we compare a Type B, Type C and Type D FIBC. A Type D FIBC offers greater protection and also assures higher reliability when it comes to mitigating the risk of explosion on account of development of electrostatic charges.

To determine which type of FIBC is best suited for your application it is required that you know the minimum ignition energy of the combustible dust or flammable vapour that may be present at the operating site.

Properties of Type D FIBC

Type D FIBC are manufactured out of antistatic and static dissipative fabrics whose strategic design prevents the formation of incendiary sparks or brush discharges. Unlike Type C FIBC, the electrostatic charges can be propagated off without requiring the bag to be connected to the ground. With Type D, packaging of combustible materials as well as handling of products in combustible or flammable atmospheres becomes lot easier and safe. However, care should be taken to ensure that a Type D FIBC bag is not used if its surface shows sign of contamination or if is covered with grease, water and other conductive substances.

The fabric of Type D bags is especially made to control static electricity. Electrostatic electricity is the result of imbalance between electric charges that exists on the surface of the substance and within it. During rapid filling and discharging odd bulk bags the fluid motion adopted by pulverized substances produces static charges when the friction between surfaces takes place and is heightened by the resistance offered by the walls of the containers. The rapid build up of the charges is hazardous and can cause the dust to become inflamed. The combustible dusts are generated within the bag during handling or may be present in the atmosphere. It is importance that you use Type D FIBC to remove or prevent electric charges as the amount of investment on your part is high.

Handling Specifications

Type D FIBCs can be used if the combustible dusts or flammable vapors are present or in locations that have a minimum ignition energy of 0.14 mJ. However, such Type D FIBCs are not appropriate for use with conductive powders.

It is advisable to use Type D bags inevitably in industries that experience a high risk of electrostatic hazards, prominent among them being minerals, foods, pharmaceuticals, and chemicals.

The safety features inherent in Type D FIBC assists in mitigating risk of grounding failures which comes as a part and parcel of Type C FIBC. As you switch from Type C grounded bags to Type D, you are assured of the proven safety of these bulk containers.

Conclusion

Selecting the right FIBC for your application is just as important as selecting the right supplier. At Rishi FIBC, we understand the critical nature of our product and hence we make it a point to test each and every FIBC bag in our world-class testing laboratory. Our Company complies with all the latest national and international safety standards for static protective FIBC.

Food Grade FIBC: The Best Choice for Commercial Food Storage

Food Grade FIBC: The Best Choice for Commercial Food Storage

FIBC stands for Flexible Intermediate Bulk Container. Usually, it is referred to as bulk bags. The size of these containers is such that they cannot be carried by hand; however, they aren’t large enough to contain a truck load of materials. FBICs are used in all kinds of industries today, including those dealing in food items.

Food Grade FIBC or Bulk Bags

Food grade FIBCs are made from FDA – approved resin, which can be used for the packing food products. These bags must be produced in a clean facility that is certified by the food safety standards, like the Safe Quality Foods (SFQ), British Retail Consortium (BRC) or the American Institute of Baking (AIB).

Bulk bags are perfect for the storage of food products like sugar, pulses, rice and other similar edible products. When it comes to products with a powdery consistency, FIBCs need to have dust-proof seams and laminated fabric or polythene lining.

Who Uses these Bags?

Bulk bags approved as Food Grade FIBC can be used for the transport and storage of spices, pulses, grains and food powders like milk powder or chickpea flour. Even pharmaceutical drugs can also be transported safely in these bulk bags.

What are the Advantages?

– Cost effective

Food grade FIBC is available for industrial use at an affordable price. Their strong quality ensures their ability to protect their contents without breaking or getting punctured. This adds to the cost effectiveness by bringing down the cost of production.

– Reuse

Bulk bags can be used more than once provided they have the 6:1 Safety Factor because these bags have been designed to be used multiple times. This in turn helps an organization to save money.

– Recyclable

The new food grade FIBCs are made from 100% virgin polypropylene. Meaning they are definitely recyclable. As a result, industries can stick to environmental-friendly ethics.

– Convenience

These bags can be stored in a very small space when not in use. They are deflated when not in use and packed away. Hundreds of them can be stored very limited space without a problem. At the same time the need for the maintenance of these bags is very low.

– Various Options

Another great advantage about food grade FIBC is it comes with multiple options to meet various requirements, like:

  • 9 lbs to 4409 lbs capacity
  • Colored fabric
  • Laminated materials
  • Quality printing
  • Easy lifting system
  • Reduced static
  • Dust-proof seems

– Ensures Hygiene

The FDA standards call for quality materials that can ensure things like the safety and hygiene of food materials. So for FIBCs to be marked as food grade containers, they need to be able to protect food from dust, germs and other pollutants that could damage the food products.

When looking for a food grade FIBC supplier, make sure you pick one that meets all the necessary ISO, SQF, AIB, HACCP and other necessary standards. Also, remember you get what you pay for. So, invest in quality FIBC.

At Rishi FIBC Solutions, we have a state-of-the-art facility to produce world class Food Grade FIBC. We can produce customized bags to meet your specific requirement. All bags undergo stringent quality control inspection to ensure they are free of dust and germs and are 100% defect free.

Type C FIBC – RishiFIBC

Type C FIBC – Rishi FIBC

FIBC or Flexible Intermediate Bulk Container is a bulk bag constituted of flexible fabric. FIBC bags serves as an industrial container to store and transport dry and flowing materials like sand, fertilizer, granules of plastic etc.

Need for Type C FIBC

Industrial material handling or transportation occurs in bulk and hence FIBC are extensively used. As FIBC bags are made up of polypropylene there exists a possibility that while speedy filling or emptying takes place, there is a built up of electrostatic charges on the inner walls of FIBC. Electrostatic charges form on the surface of materials which were in close contact and are being separated. They hold the potential of igniting combustion if the surrounding environment is hazardous because of the presence of highly inflammable material. To mitigate such risks, Type C FIBC are used.

A Type C FIBC is nothing but a conductive jumbo bag which is made using conductive film tapes for the purpose of grounding the electrostatic charge that might have developed during the emptying or filling process. These bags are used in industries where the atmosphere is likely to contain explosive content which can be ignited due to the presence of electrostatic charges.

Properties of Type C FIBC Bags

The configuration of bags is done with suitably grounded interwoven conductive threads along with non-conductive polypropylene fabrics. The sewing of the bags is done in a grid pattern. A grounding point is made available on the bag that allows the bag to connect to the ground and safely dispose of the accumulated static charges. Static charges developing during filling or emptying are safely passed on to the ground. Potential of discharges is nil. To do away with grounding faults, FIBC Type C comes armed with conductive loops which establish contact with hoist system that provides safe passage of charges to ground.

Breakdown voltage is within 6kV. The bags can be safely used in an environment replete with combustible dusts, flammable vapours or gases having ignition energy levels greater than or equal to 0.14mJ.

Safety precautions

Type C FIBC bags are custom made to meet the needs of the industries. One has to keep in mind that the process of interconnecting and grounding of the container can suffer from inadvertent human errors, just like any other manual operations. Before using them, you need to ensure that the ground connection is present and it has not been damaged. If unavailable or damaged, the bags should not be used. The bags are primarily used for safe transportation of flammable powders and as such even if flammable solvents or gases are present surrounding the bag, the safety quotient is high.

When the minimum ignition energy of dust is greater than 1000 mega Joules and less than or equal to 3 mega joules, Type C bags can be used in non-flammable, explosive dust and explosive gas or vapour atmospheres.

Type C FIBC dissipates static electricity, keeps away brush discharges, and prevents sparks/ PBDs. The one thing you need to keep in mind is that you should ground the FIBC properly. Just a little carefulness on your part assures long term safety.

At Rishi FIBC you can place order for customized high quality Type C bags. Rishi FIBC Solutions Pvt Ltd is an export oriented undertaking offering wide range of FIBC bags to suit the varying needs of the industry.