Precautions While Filling And Emptying A FIBC Bags-Rishi FIBC Solutions

Precautions While Filling And Emptying A FIBC Bags

FIBC bags are extremely useful for a number of industrial uses and are highly preferred by the users. There are a number of FIBC bag manufacturers in India but it is always recommended to choose a t and a reputed manufacturer for getting the premium quality bags. But at this point of time, it is quite important to take some of the most important precautionary measures at the time of filling and emptying a FIBC bags which are as enumerated below.

  • At the time of using a FIBC bag, it is extremely important to use all of the loops provided. The loops are an essential part of the construction of the bags which are particularly designed for being used in tandem with all the other for the purpose of lifting the full rated weight of a bag which is loaded.
  • The next thing to keep in mind is not to gather all the loops for being lifted with a single hook instead it is specified to do so. The suing of the loops in other ways which is not mentioned can be dangerous.
  • The loops should be kept vertical because they are designed in that way only. Lifting the bags, horizontally, laterally or side to side can cause damage to the bags thereby making it unstable which might be dangerous for the standing around the bag being lifted.
  • When the FIBC bags are suspended, the surroundings should be necessarily kept clear making sure that no one standing close or under the suspended bag. Severe injury or even death can occur if the suspended bag is dislodged from the suspending device. Hence extreme care should be taken in this regard.
  • It is extremely important to keep a close watch on the safe working load or the rated capacity of the FIBC bag being used. It should be made sure that the FIBC bags never exceeds it capacity at the time of using it otherwise can lead to severe accidents.
  • Care should be taken to make sure that FIBC bags are evenly filled and are kept completely stable. Refraining form doing so might cause the bag to topple at the time of filling or emptying it which might be dangerous.
  • Ultimately, it is very important to appropriately close the FIBC bag as instructed which is basically the key to the safe performance of the bag. Also, proper closing ensures the prevention of leakage at the time of storage and transportation thereby eliminating the chances of hazardous or dangerous events.

Related: Ideal Equipment To Fill A FIBC Bags

Following all these precautionary measures makes sure that the FIBC bags are properly and effectively used without the happening of any kinds of unwanted events or situations .

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5 Essential Points To Consider When Choosing A Bulk Bag-Rishi FIBC Solutions

5 Essential Points To Consider When Choosing A Bulk Bag

Bulk bag is one of the most important storage commodity for industries. It is close to impossible to carry things from one place to another with a bulk bag with a particular capacity.

Bulk bags are also known as FIBC which stands for Flexible Intermediate Bulk Containers. It is made of polypropylene which is an inert thermoplastic. It is a recyclable product and can be remodelled into other types of plastic products.

FIBC can be used for transportation and storage of a wide variety of contents with safety.

Reconditioned Bulk Bags: These are basically used bags. They are cheaper than the new ones. It is a matter of concern by the FIBCA (Flexible Intermediate Bulk Container Association) members if the bag can take the load of both the type of products unless it is designed for both specifically.

Requirement: This will depend on the application that is the equipment used to transport through the bag in terms of production.

Related: FIBC Bags – Revealing It’s Many Benefits And Applications

A lot of bulk bag manufacturers make a variety of bags with efficiency, good cost, recyclable, multi purpose.

There are a few essential that have to be kept in mind while choosing a bulk bag. They are as follows:

  1. To know the bulk density and SWL (Safe Working Load) of the product. The packed product should not exceed SWL of the bag.
  2. A lot of customizations are available for the bulk bag such as baffles, color, vent strips, etc. It is not necessary to pay for them and buy only that which is appropriate for the application.
  3. Knowing the correct procedure, how to handle a bulk bag is important.
  4. If the cost of the bulk bag exceeds the expected budget, do not cut it off. It prevents the leakage of the product or tearing of the bag due to the product weight.
  5. A good sealing system should be provided by the bulk bag manufacturer.

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Rishi FIBC Best FIBC Manufacturer In India

A flexible intermediate bulk container or FIBC, bulk bag, or big bag, is an industrial container made of flexible fabric that is meant for storing and transporting dehydrated, flowable products, such as fertilizer, sand, and granules of plastic. When it comes to looking for the premium FIBC manufacturing facility, then Rishi FIBC Solutions Pvt Ltd. is the best company available.

Today, most of the businesses are no more restricted to a specific place instead they have expanded to cover up markets across the various parts of the world. Industrial companies that send their goods to the far reaches of the world are continually looking to enhance their logistics. Rishi FIBC has the ideal solution for them. The FIBC bulk bags manufactured by Rishi FIBC offer a lucrative and secure method to ship goods.

Companies that want to transport their goods in an effective and safe manner can depend on Rishi FIBC Solutions. The Custom FIBC bags manufactured by Rishi FIBC are personalized bags that are manufactured based on the necessities of the customer. The company’s R&D department has mastered the art of customizing FIBC based on a range of parameters. This enables Rishi FIBC’s manufacturing unit to create protected and safe FIBC for transportation and storing.

Explore-FIBC-Bags-Rishi-FIBC-Solutions

As a leading FIBC manufacturer, Rishi FIBC offers custom FIBC bags which can be used for shipping and storing chemicals, dry food products, petrochemical products, construction materials, and agriculture-related products. With changeable load capacities, the FIBC for shipping and storing can be used numerous times or for single use. Depending on the customer’s necessity and practice, Rishi FIBC has the technology and experience to offer additional protection to stop entry of moisture into the FIBC bulk bags.

The best part about these FIBC bags are that they are ecological and you can choose them based on the capacity and size that you want. Rishi FIBC Solutions Pvt Ltd. can manufacture bulk bags that are sure to serve their purpose and leave the customer satisfied. Moreover, most of these FIBC bags are cubic in shape are made out of woven polypropylene material which is strong enough to survive the toughest of weathering.

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FIBC Bulk Bags For Pharma And Food Industries-Rishi FIBC Solutions

FIBC Bulk Bags For Pharma And Food Industries

In the pharmaceutical and food industry, it is very important to stick on to strict procedures so that quality is kept on a base while the risk of contamination is lessened. Adhering to strict processes and quality standards to defend against contamination is a continuous job in the pharmaceutical industry. It requires regulation and meticulousness during every step of the procedure from developing to packing, handling as well as transportation.  In case your pharmaceutical and food facility uses FIBC bulk bags to stock up, ship, or deal with materials, then you need a Jumbo Bag Supplier that understands your challenges and high quality prospects.

Rishi FIBC Solutions understands and so they make sure that the sterile bulk bags stick to the prescribed regulations. Their Jumbo Bags are specially and intricately designed for the industries that handle food and pharmaceutical products. They take special pains to make sure that every step of the manufacturing procedure is managed and under their control. In addition they use high-tech technology to ensure that quality of the FIBC bulk bags is not compromised with in any way. Thus, if you deal with logistics for food or pharmaceutical products, you can depend on this company’s products.

Features for the FIBC bulk bags used for Pharma and Food Industries

  • The FIBC bulk bags are manufactured using 100% virgin resin as they ensure no presence of contaminants
  • The bags are paired with polyethylene liners which offer an additional layer of protection. This stops moisture and other kinds of contaminants from leaking and hindering the quality of the products within during their transportation.
  • To stop the upsurge of static electricity while discharging or filling finely powdered pharma products, they offer have four types of pharma grade FIBC bags such as A,B,C and D. Each of these bags has distinctive features that help to alleviate the dangers of upsurge of static electricity.

Related: Customized FIBC Bulk Bags for Food and Pharma Applications

In case one needs food or pharma grade FIBC bulk bag, contact with Rishi FIBC as they guarantee that top quality products are delivered at cost effective price. Moreover, by connecting with them one can be rest assured that all their requirements will be handled in an efficient manner.

Ideal Equipment To Fill A FIBC Bags-Rishi FIBC Solutions

Ideal Equipment To Fill A FIBC Bags

A number of ways are there to fill FIBC big bags. One of the most popular and practical ways is utilizing specialized filling machines which are intended to make filling bulk bags efficient, safe, and clean. The FIBC big bag fillers usually come in a variety of sizes and designs. Remember that what is ideal for your employees and company mostly depends on the application, product, and facility. Selecting the right filling equipment is all about your own exclusive situation and requirements within your facility. Some of the common filling equipment for FIBC bags is mentioned below:

Stand-alone fillers: These are one of the most popular types of automated big bag filler. They can be operated easily, simple in design, and can work in extensive range of facilities. The filler releases material from the crest of the machine into the bag underneath. Usually, they include spout top which helps to prevent any material from spilling during the filling procedure. Just affix the bag at the top, auto-fill, discontinue and disconnect. These fillers can be added easily to a conveyer line or fill FIBCs on pallets.

Conveyor fillers: Conveyor-type big bag fillers are different from stand-alone fillers as they have the ability to transport materials from any place in the facility, to the filling area, and into the bag. The best thing about conveyor fillers provides a type of 2-in-1 solution for transporting the materials to the loading site, and into the bag as well. Conveyor fillers offer a more thorough big bag loading system when compared with stand-alone fillers. If you want to move materials fast from one place in your facility into one or several bulk bags, conveyor systems are usually a quick and proficient way to do so.

Pneumatic systems: It is the most complicated and heavy duty of all the automated filling systems. These systems are made for the transport of huge amounts of numerous different material types across the facility and eventually into big bags. They can be used to move materials up and into bags but are more useful in large-scale operations.

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What Role Does Product Density Play When Selecting A Food Grade FIBC?

The full form of FIBC is Flexible Intermediate Bulk Container. They are used to transport food grade substances that are prone to external contamination. FIBCs are designed in such a way that it can suit the safety requirements of the food industry.

When it comes to finding product density, if you have the right materials, equipment available, and skill, then calculating product density becomes quite easy. It is important to keep in mind that finding the right bag is not always as easy as finding a bag that has the correct proportions Apart from proportions, construction type and SWL (safe working load) are also very important. To make sure the bag you are buying not only meets your requirements in terms of proportions but can also deal with the weight of your product you will need to do some sums. You can seek the assistance of calculator as it is quite simple to use, and complete instructions are provided on the Thank You page that will exhibit after the form is filled out. Safety and reliability are considered as the most important priorities. Each bag that is sold has a safe working load (SWL). In order to make sure that the product you are packing will not surpass the SWL of the bag you are concerned about, you will need to know the bulk density of the product you are packing in addition to the cubic foot capacity of the bag.

All that you need to do is just type in your product density, the proportions of your bag, and the calculator will give you the filled weight of the FIBC. These will assist you know just how much weight a bulk bag crammed with your specific product will weigh, enabling you to find an FIBC that has a SWL capacity to deal with what you are putting in it. Flexible Intermediate Bulk Container come in many different styles and sizes and can be customized into almost any three dimensional size feasible for your product.  In addition, the dimensions and size of bulk bags are determined by functionality, safety, and usability by the customer.

Thus, it can be clearly understood about the important role that product density plays at the time of selecting a food grade FIBC.

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Anti-Static FIBC Bags-Rishi FIBC Solutions

Anti-Static FIBC Bags

Anti-static FIBC bags are also known as Dissipative FIBC Bags, Type D Bags, or Groundable Bags. These are specialized bulk bags made of antistatic fabric and are designed to prevent the occurrence of flammable sparks during the loading and unloading of flammable material. Such bags are found to be hugely beneficial for transporting hazardous materials.

 

Need for Anti-Static FIBC Bags

When bags are filled or emptied, the flow of finely powdered substances can cause an accumulation of static electricity on top of the filled material and also on the inner walls of the bag. This must be prevented while packaging combustible materials or while the bags are handled in environments where flammable substances are present in the vicinity. If it is not stopped it poses a risk to staff and material. Hence, to carry hazardous materials, use of anti static bags is highly recommended.

Anti-static FIBC Bags or dissipative FIBC bags are made of an anti-static fabric with permanent discharge properties. They have quasi-conductive yarns to dissipate electric charge. They are designed to operate safely in the presence of flammable atmospheres without the requirement of a ground connection. The fabric dissipates the electrostatic discharges by a process called corona discharge. Corona is a form of electrostatic discharge which is low in energy and is therefore incapable of causing fires.

 

Advantages of Using Anti-Static FIBC Bags

There are many advantages in using this type of bulk bag. Flammable materials can be stored and transported. No need for ground connection during filling and emptying. They provide protection against ignition by dissipating charge build up. Filling or emptying can be carried out in flammable environments without the risk of a fire accident. Storage space can be utilized to the maximum as the bags are stackable. As they are flexible there will be no damage during shipping.

When Should You Not Use Dissipative FIBC Bags

Dissipative or anti-static bags are not recommended for use when the bag surface is contaminated by conductive materials like grease or water.

Applications of Dissipative FIBC Bags

Type D bags are one of the most versatile bags. Like other types of FIBCs, anti-static bags come with lifting loops and discharge openings. It could be forklifted and maneuvered easily and is capable of holding huge volumes of materials.

You can safely transport combustible products in them even where grounding is not possible. Anti static bags can also be used for transporting hazardous material even if flammable solvents or gases are likely to be present during loading and unloading.

The common uses include storing of chemicals, petrochemicals, minerals, fertilizers, grains, pigments, plastics, construction materials, and pharmaceuticals.

These bags are eco-friendly as these can be reused and recycled.

Related: Type D FIBC – Properties & Specifications

Contact Rishi FIBC for Best Quality Dissipative FIBC Bags

Rishi FIBC manufactures specially designed dissipative FIBC bags for anti-static applications. They meet the highest standards for quality and adhere to recommended industry guidelines. All our bulk bags undergo rigorous testing and guarantee a safe workplace for those handling hazardous material in the logistics industry. All our bags are economically priced. We even offer customized anti-static FIBCs so you can store and transport contents in a secure and efficient way.

Get in touch with us call: +91-02662-227 100 / 200

What Are Food Grade FIBC Bags And Why Is It Best For Your Business-Rishi FIBC Solutions

What Are Food Grade FIBC Bags And Why Is It Best For Your Business

When you need to transport food grade substances that are prone to outside contamination, food grade FIBC bags come to your rescue. As the name suggests, such FIBCs are carefully designed to suit the safety requirements of the food industry.

Food grade FIBC bags need to adhere to strict norms prescribed by the US FDA regarding manufacturing and quality assurance tests before it can be deemed as fit for storing and transporting food grade substances.

When you are sourcing your bulk bags from Rishi FIBC you can be absolutely sure of the quality. Our zero contamination plant and manufacturing processes are certified safe for manufacturing food grade FIBC bags by various accredited agencies.

What Makes a Food Grade FIBC Bags?

Here we discuss a few parameters you need to look for when buying food-grade FIBC.

Virgin Resin

Food grade FIBC bags are manufactured using 100 percent virgin polypropylene resin. This means the resin used for manufacturing FIBC is free from any recycled material that could potentially contaminate the food you intend to carry in the bag. Such bags are more robust and can withstand storage, lifting, and transport. US FDA regulations make it mandatory to use virgin resin for manufacturing food grade FIBCs.

Third Party Certifications

Certification of quality by reputed third-party agencies such as BRC (British Retail Consortium), SQF (Safe Quality Foods), and the AIB (American Institute of Baking) ensure cleanliness during manufacturing, quality of material used, and trust in the product.

FSMA Certification

Food grade bulk bags now require FSMA certification. This Food Safety Modernization Act (FSMA) has been created by FDA in the wake of high levels of people falling ill due to food-borne diseases. An FSMA certified product shows that the manufacturer has adhered to mandatory requirements recommended by the FDA. Hence, such bags are safe for use when transporting food materials.

Storage Capacity

When buying bulk bags you necessarily have to check the storage capacity of the bag because if you load more than the specified capacity, the bag is likely to get damaged during lifting and transportation. At Rishi FIBC, our bags come with labels that show their storing capacity. Our technicians will also help you choose the right bag for your needs.

Customization

Food companies usually have specific transportation and storage requirement and hence they require their FIBCs to be customized to their needs. So, when you are choosing your food grade FIBC bags supplier, make sure they have the facility to offer needed customization in a timely manner. At Rishi FIBC, our engineers will patiently understand your business needs and accordingly suggest suitable customization in the bag so that food can be transported at a reasonable cost and without any risk of contamination.

Also read this topic: What Goes into Making Our Food Grade FIBC Bags – Rishi FIBC

Source your Food Grade FIBC Bags from Rishi FIBC

Rishi FIBC is a top-notch manufacturer of food-grade bulk bags, and we have a state-of-the facility to manufacture food and pharma-grade FIBC bags. We have a foolproof hygiene policy and ensure that our bags are free of dust and pollutants. We also take care that our food grade FIBC bags undergo vacuum cleaning and pallet shrink wrapping before they are dispatched for delivery. Let us know of your requirement and we will produce bags that perfectly meet your specific needs.

Get in touch with us call: +91-02662-227 100 / 200

Static Electricity in FIBCs-Rishi FIBC Solutions

Storing Combustible Products Affected by Static Electricity in FIBCs

What prevents the storage of combustible items in FIBCs?

Static electricity can be produced at the time of filling or discharging the bulk bags as a result of the movement of powdered substances. During the storage or transportation of combustible or flammable items, this static electricity that is built up can be so dangerous as to be a hanging point between life and death. However, to ensure one’s safety, there are four kinds of bags available with safe and unsafe features while handling dangerous items and carefully tackling the static electricity.

Type A bags

Made with polypropylene and other fabrics that are conducive in nature, these bags do not provide any protection against static electricity and these are not at all safe for either storing or transporting flammable and combustible objects. Therefore, there are certain precautions to be taken which are as follows:

  • Products should be non-flammable in nature.
  • Avoid using this type of bags where gases or flammable solvents are present nearby.
  • In a situation where the least energy for ignition is less than 1,000m, these bags are not at all suitable and hence are best to be avoided.

Type B bags

The material used for type B bags is similar to that used for type A as well. In fact, quite similar to the type A bag, type B also cannot protect against the flow of static energy. However, an added material is added to its formation which a breakdown voltage that is low, enabling the bags to sustain during hazardous Propagating Brush Discharges. Yet, they are not termed as ‘anti-static’ in nature. Following precautions are essential to keep in mind while using these bags:

  • To not use any gases or solvents near the bag that is flammable in nature.
  • Chances of less dangerous electrostatic shocks are likely to happen to operators, get prepared against that.
  • Not to be used in any environment where the dust or the ignition energy exceeds 3mJ.

Type C bags

These bags are made with a material of non-conducive polypropylene fabrics in a grid pattern. The threads are connected electrically and kept on the ground while filling or discharging. The precautionary measures for using these kinds of bags are as follows:

  • It is to be made sure that the ground connection is there and it has not got disconnected by any chance during refill or discharge.
  • From the allotted grounding point, it should necessarily have a resistance from other location bags.

Take a look at our blog for more information: Type C FIBC – Rishi FIBC

Type D bags

Against any sudden sparks, brush discharges or Propagating Brush Discharges, the type D bags are fully safe since they are made with anti-static material and fabrics to dissipate static electricity. These types of bags are safe against most human errors. Only precautionary measure is:

It is to be checked before use that the lower surface of the bag doesn’t contain any flammable or conducive items or even grease.

Read more: Type D FIBC – Properties & Specifications

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Know About UN FIBC Bags-Rishi FIBC Solutions

All You Need To Know About UN FIBC Bags

Introducing UN bulk bags or FIBCs

A general FIBC bag is not suitable for either storing or transporting materials that are hazardous in nature. Standard bags are made with polypropylene and are resistant from any sort of chemicals. Certain chemicals are way too corrosive and standardized bags are incapable to hold that substance. To deal with these circumstances, UN bags have tested, identified and labelled a quality of bags that are apt.

What are UN bulk bags?

Where standard bags fail, UN bulk bags comes in rescue. It is a specialized bag or a kind of container which is mediate and flexible to carry hazardous material, store as well as transport them. There are certain rules following which these bags are made by the UN under strict supervision. UN classification include:

  • Put to intense test before use.
  • The maximum volume is mentioned.
  • Properly identified, labelled and tagged of the objects to carry.

Only after all these requirements are met, a bag can be termed as UN bulk bag.

Read more: What is UN Bags Rated Bags?

Labelled in accordance to hazardous materials

These bags are labelled by the type of hazardous materials that they carry which are as classified below:

  • Class 4.1 is capable of carrying solids that are flammable, desensitized explosive objects and elements that are self-reactive.
  • Substances that bear the nature of self-combustion fall under Class 4.2 UN bags.
  • Class 4.3 bags are made in such a way as to carry elements that release flammable gases when in touch with water.
  • Elements that are prone to oxidation can be carried in bags labelled under Class 5.1.
  • Class 5.2 bags are suitable for carrying substances with organic peroxides.
  • Class 6.1 can carry all sorts of elements that are extremely toxic in nature and need to be handled very safely.
  • Elements that can be corrosive are best stored and transported within bags under Class 8.
  • Any other form of substances that are hazardous or dangerous in their reactive nature can be safely carried in Class 9 UN bags.

The foremost thing is to determine the specific object that you are carrying in order to identify which UN bulk bag do you require. Ask your supplier beforehand and figure out if you have chosen the right bag for the intended purpose of use.

 

How are FIBC bags tested before use?

The contents that UN bags carry can sometimes be too dangerous or volatile in nature. Hence, an extreme testing procedure is a mandate before it can be actually put to use. A one-hour vibration test followed by side or top lift for next five minutes is what the testing procedure begins with. Then next procedure is a stacking test to check whether it loses contents or not followed by a drop test taken from a number of different heights. A topple test is then conducted on any part of the top without the loss of contents. With FIBC on its side the bag is lifted into the upright position to check if there is any kind of damage done to the bag. The ultimate test is the knife test where it is checked that the bag should not increase more than 25 percent of its original length.

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